We are learning a lot as with travel with our RV. Some of the lessons can be narrowly interpreted as engine and RV-related. Most have broader application. We’ll list them hereunder…
Author: Dan Harris
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Road Trip #1 Part 2 (Revelations)
We have traveled as far as Frankfort Kentucky. It is here we learned an apparently immutable law of the universe:
Chicago sports teams CANNOT LOSE when we watch them on TV at Buffalo Wild Wings.Here is our evidence; see if you agree.
Last spring, we watched Blackhawks Playoff Hockey at BWW in Seymore Indiana. It was the only place we could find that had the NHL package (hockey not so big in southern Indiana). They didn’t know the channel, but they looked it up and put it on for us. You may recall that 2015 playoffs went pretty well for the Blackawks. Now, I don’t want to say we and BWW are RESPONSIBLE for the 2015 Stanley Cup…
But wait, there is more evidence…
Yesterday, we watched the Cubs from a BWW near Fort Wayne. They won.
From our friend Keith: “I hear Cardinal tastes like Chicken…GO CUBS!!!.Not yet convinced? Today, we watched the Cubs from a BWW in Frankfort Kentucky. They won, proving the Cardinals totally surmountable.
I am thinking that all is pretty conclusive….anyway, conclusive enuf that we will NOT mess with this JuJu.
Lucky for the Cubs and for long-suffering Cubs nation, we will be in the South until Late October. We will catch every possible game at BWW. If the World Series goes into November, we will extend our stay near or below the Mason Dixon line. WE WILL DO OUR PART. -
Oooops. Every trip has one (Apparently)
OOOOppps. Clearly, every trip is gonna have one. Sometimes it may relate to the bus itself. Sometimes to the accoutrements. On this particular sojourn, a couple already.
Ooops #1. The VERY FIRST toll booth (on the Chicago Skyway) would not accept our iPass. Stuck. Truck behind. Barricade ahead. “Help” button returns “All agents are serving other customers. CLICK.” Can’t back up. Can’t go forward. Finally, the truck got tired of waiting and went to a different lane. We backed up a little so Liz could walk in front of the bus and hold up the iPass under the antenna. Not so much “holdup” as break into a dance routine.
Anyway, it worked. Now accepted, and remembering to let Liz re-board, we are off.
OOOooops #2. But, not before Dan drove the extended step into a curb passing excitedly through the toll booth.. Won’t retract now. Doesn’t look too bent…Oh goody, something to fix.
The next Oooops. Rapid fire on this trip. Now, on the cosmic scale of “ooops,” this one is arguably BAD. Or NOT BAD. Depends on perspective.
The oops: we loaded up the bus. Carefully Remembering everything. EXCEPT THE TV. Well, we remembered it…but at South Bend. 2+ hours into the trip. Not going back (never go back!). Now, that might not ordinarily be too bad, but we were planning to watch the Cubs Playoff game from a random Walmart parking lot. From my NEW RECLINER (which we did acquire from the Amish). So, what now?
Well, Liz saved the day. She remembered the a Hawks playoff game, which we watched in Southern Indiana last April. At a Buffalo Wild Wings. We found one in Fort Wayne, Indiana. And it was FULL of big screen TVs and CUBS FANS. Problem solved. GO CUBS!!!! Next, I will talk to the manager to see if we can remain in their lot all night. Otherwise we still have to find that random Walmart.Since we forgot the TV , but remembered Liz’s Wii Fit, I wonder if BWW will let Liz connect in the morning to work out?
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ROAD TRIP (for real!!!!)
Liz and I are embarking on what we consider to be our very first “Road Trip.” How do we define that? Well, remembering the 4 Retirement Rules that guide us, we have plotted out the following (being careful to not let ANY of that rise to the level of a PLAN or a SCHEDULE).
The Retirement Rules we live by: 1) If you don’t have to be anywhere…You can’t be lost. 2) If you have no set schedule…You can’t be late. 3) If you have no Plan… There are no snafus. 4) If you have no expectations…You can’t be disappointed.We are heading to Pine Mountain Georgia (about 90 minutes Southwest of Atlanta). Liz spotted an announcement for a Rally of Bluebird RV Owners. There will be 150+ old (and some newer) Bluebirds in attendance. (A FLOCK of BLUEBIRDS – thanks to Mary Lewis for the pun!) We thought: We can meet some people and learn some things. Sounds like a really good idea since we are considering a wide range of improvements to the bus. Especially replacement of the carpet, which Liz continues to hate. Why not see what others have done and learn from their experience (and mistakes)?
On the way to the rally (21-25 October) we thought we could:
— Visit an Amish furniture factory in Indiana that specializes in Sooper-comfy Recliners for RVs.
There is some irony in this as the Amish don’t drive and their factory does not have a phone inside – it has a phone booth outside. And, I learned about this factory via the Google Machine!!! Anyway, Liz has claimed the bus’ couch. The chairs are quite uncomfortable for lounging (built for someone 5’8” max), so we thought my ass ought to be comfortable too. And the Elkhart/Goshen/Topeka Indiana area (RV Mfg. Capital of the world) is right on the way to Georgia. Well sort of…
— Visit Liz’s brother in Atlanta.
In fact, we are going to deliver a fish tank from our “inventory” and help Liz’s nephews get hooked on the hobby!!! Not sure David and/or Stephanie will ever speak to us again, but heck…isn’t that what Uncles and Aunts do? Swoop in, drop a bomb, teach a few choice vocabulary words, feed chocolate and Mountain Dew and then leave… And, BTW, that is one less tank that we will need to dispose of as we remodel and retask our building in Chicago!
— Possibly stop for a day or two in the Smokey Mountains between the above.
— And, on the way back, possibly swing through Pittsburgh…
This so our good friends the McDowells can pay off on Mike’s sadly foolish Baseball bet (Primo Steak cooked by the loser – that would be Mike – with all the fixin’s). We think we had better collect right away as Mike is getting older and his memory fails him sometimes — esp. about losing bets. Even better if we happen to be watching the WORLD SERIES at the time. GO CUBS!!!
— Leaving 12 October and back sometime around Halloween.
We see this as a model for all future road trips, actually.
- Maybe a loose destination and time in mind
- Stop lots of places between
- Make sure there are some friends we can break bread and drink with along the way.
- NEVER program the whole route into the GPS…just make general progress in generally the right direction.
In fact, maybe we don’t even NEED a GPS? - Make sure that there is no overriding reason to be home on or by a certain date.
(We sold all possible conflicting Blackhawks tickets!!!)
We’ll publish updates and photos along the way. Stay tuned!!!
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Our Friend – RIP
We had to put our best friend, travel companion, protector and gentle soul, Heddy, down today. She was 14. Increasingly immobile, unable to do stairs and even to stand up on our slippery floors. At night, when her legs twitched involuntarily as she dreamed, we KNEW she was chasing her nemeses – mailmen and rabbits. Where she is now, they are less safe but she is happier.
Even though the house feels VERY empty, our new lifestyle does not allow for rescuing another. As if to help with the transition, it will be months if not longer before the large balls of Heddy-hair stop floating out from under the sofa…as though she were still here.No doubt, she is now spending her days barking at Liz’s father (and receiving cookies in return).
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Go EAST young man. Near Sandusky, Ohio
Our trip was intended to be short…to see what else we could break — and then hopefully fix. Just to a State Park near Sandusky Ohio, to meet our good friends the McDowells.
The trip did not start well. Even BEFORE we started the bus. In fact, even before we went to get the bus. Already something broken. And NOT THE BUS!!!
Last week we had installed a new high-tech boiler and hot water heater. This to replace a 60+ year old one AND move all the “stuff” to the back of the basement. THAT all in preparation for constructing our new living unit. Anyway, the project has not gone very well. The boiler was finally working last Friday night. (Technically, Friday was the deadline, so not a “miss” yet.). But Sunday morning no hot water. Boiler would not start. The installer came back over and we discovered two things: Water pressure low (he fixed that) and programming set to turn on the boiler – NEVER (I fixed that!). So, In a way, every trip starts with something broken and something fixed! Boiler worked to heat the tank – hot showers all around!
But wait, we are still not out of the woods and ready to leave!!!
Sunday later, As I was walking through the basement to get some tools (we were leaving to get the bus), I notice a “Fault code” on the boiler. It said to press “OK” to clear and then “R” to reset. I did. Then “BOOM”. Three times “BOOM.” Now, I am not a boiler expert, but I am pretty sure that “BOOM” is not a good sound for a boiler. So I turned it off and called the boiler people. Well, being Sunday, they came right over. But being Sunday, the Mfg.s Tech Support was CLOSED. Good thing this is August and not January. The initial theory: an elbow on the Flue had come off (not properly secured!), and the boiler swallowed a load of water (it rained REALLY HARD for about 10 minutes Sunday). But they CANNOT get the boiler running. Will come back first thing MONDAY.
First thing Monday is when we were to leave in the Bus!!!
First thing Monday. Still “BOOM” when you start the boiler. The techs do not seem concerned about the “BOOM” being dangerous. Despite the fact that the sheet metal visibly expands, they stand right in front when it is farting thusly. But never-the-less, the boiler does not stay lit. So, they are troubleshooting several possibilities. Some related to water some not. Related to water: the combustion area in the boiler is a steel mesh. If that mesh gets saturated with water, the boiler does not light properly. Unrelated to water: Gas pressure, bad electrodes, etc. etc. etc.
At this point, we are CLEARLY not leaving MONDAY for anywhere. No worries. Retirement Rule #1: If you don’t have to be anywhere at a particular time, you cannot be late. We are now planning to depart TUESDAY.
The boiler issue seems to have turned out to be one of the “ETC’s.” An apparent foreign object in the combustion chamber. Perhaps installer dropped a screw driver in there when installing the flue? Sheet metal remnant since the factory?? Something loosened by the “BOOM?” Tech could feel it, but it was too big to remove through the observation plate. Needs more disassembly. When the object is removed, we shall see what it is! For which the tech needed a HUGE torx wrench (one he did not have). So he is off to Home Depot to buy a large Torx. Good thing Retirement Rule #1 is in overall control of the situation.
Once the cover was “Torxed” we could see the object…it was the end cap of the combustion chamber. Clearly dislodged in transit. Put it back on and the boiler started. Unfortunately, after about 1 hour it failed again (“BOOM.”). Same problem: cover popped off. After waiting for the whole assembly to cool (as you can imagine, boilers and all associated parts get fairly hot) we again put the cap on. This time we “persuaded” it into place with a 2×4 and a hammer. This seated it fully and properly. The boiler started and was still running 24 hrs later!!!!
So, we left TUESDAY instead of MONDAY. See Retirement Rule #1.
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Second Trip, First Breakdown!
First “real” trip: 400 Miles to Minneapolis. This is an Extended Shakedown Cruise. One with Friendlies (and Parts sources) on the other end.
…Liz behind the wheel…
Wind in her hair…
Copilot weighing in…
Dan terrified!!Truck drivers honking at us…
Liz panicking…
thinking she has done
something wrong…
But no, just saying hello…
COOL RIDE!Lots of first, actually.
First “breakdown.” The bus sputtered to a stop just outside of Eau Claire. We managed to pull over safely. Engine not willing to go another inch. In the process of attempting to start, battery getting weak. NO PROB. Start the generator. But it won’t start either. So, two breakdowns, actually.
Two possible approaches:
- Use the “Premier” roadside assistance we have purchased to get towed somewhere a mechanic can examine the issues.
or - GO FOR IT. Become a bit of a mechanic as see what we can figure out.
It is clear that we need to learn to take the first crack at any problem (So, door number 2), if for no other reason than we have more time than money. Diesel Mechanics cost money, even if the tow would be free. How hard can it be? Fuel plus air == BANG and motion. Now no bang and no motion…So, what could be wrong? Logically, must be fuel or air…
Truth is, while Liz was driving, I had my eye on a gauge that was SQUARELY in the red. Still trying to figure out what all the gauges do, and hadn’t gotten to that one yet. Way off to the right..hardly visible from the driver’s seat, so, it must not be TOO important… “Racor” is how the gauge is labelled. What the hell is a “Racor” and why was it in the red. Not much more information in the manual, though…especially what “RED” means and what to do. Engine was running…so at that time I figured I would use the Google machine to figure this out when we arrived at our destination. But now we weren’t progressing towards the destination AND there was no Google Machine.
With us semi-stranded (and NO GOOGLE MACHINE AVAILABLE), we were forced to reason through the problem:
- Universally, except at Christmas and during hockey season,
Red is a BAD color!
- On a Baseball player (Such as the St. Louis Cardinals) and
Especially on any gauge associated even remotely with an engine that is now not running.
I say “Semi” stranded since we have a bed, kitchen, refrigerator and cold ones therein. That does not rise to the level of “Stranded” in anyone’s book.
Owner’s manual did say the “Racor” is a “Fuel Filter and Fuel-Water Separator.” Hmmm. Water and gunk in the fuel would in our estimation cause the engine not to be happy. There is a drain at the bottom of this “Racor.” I have an empty Ginger Ale bottle. Opened the valve and drained OVER 2 L of BLACK UGLY WATER. This seems like the problem, since I knew that engines need generally more diesel and less water (and gunk) to run. But now the second issue: weak battery and inoperable Generator.
Another problem to work. With a twist. The generator compartment is locked and the tool to unlock it is in a bay on the HIGHWAY side of the bus. So I need to wait for a break in traffic, RUN to the bay, open it and grab the tool to unlock the generator slide. All before air pressure drops (Engine is not running and the generator opens with air pressure). This so I can get a look at the generator to maybe see why it won’t start.
Fortunately, I was able to retrieve the tool without being killed AND there was enuf air to open the slide. I noticed almost immediately that the “Kill” switch was not in the “RUN” position. Kinda stuck between “Run and “Kill.” Probably bumped by some idiot like ME when I was insulating the generator compartment. Reset the switch and the generator fired right up and immediately began to recharge batteries.
Once the batteries were charged and the fuel primed, we turned the engine over a bit. It sputtered, then ran a bit. Then a bit more. Then again running perfectly. Just as the engine started, a Wisconsin State Trooper is knocking on the window. We know FOR SURE we did not register, much less register too fast on his radar, and in fact he just wanted to make sure we were OK. We ‘splain that all was good (at this moment). He said he would help us pull back out onto the highway and since acceleration even with a CLEAN “Racor” isn’t the best, and our was still not clean…we were very glad for the assistance.
Finished our trip. My sister scammed an “Obstruction” permit so we could park outside her house (RVs are illegal to park overnight in Minneapolis). Her comment:
“We have a 7,000 sq ft home (a stately restored mansion, to be clear) with a guest suite…and they want to stay in THEIR TRAILER.”Yes, we do. Because we want to see what else we can break (and fix). Meanwhile next morning I Immediately bought some new filter elements for the “Racor” (after Google found them on Amazon!) and learned how to swap them out by watching a YouTube video. I wonder if Google’s much mentioned drone delivery service will ever rescue us by delivering parts to the middle of nowhere?
Now, we are entertaining family and friends in our “Home.” Out goes the awning and the aforementioned Cold Ones. Ice maker not yet working. A problem to work tomorrow.
Lessons learned:
- Being a diesel mechanic (even a Google-and-YouTube taught one) is going to be important for life on the road. It seems likely that there will be some event on each and every voyage. These are best viewed as part of the adventure. The Bus’s systems are simple enuf that some logical thinking and persistence (and Google) is enuf to fix a lot of stuff. Which is good when you have more time than money.
- When Trucks honk at you and Cops knock on the Window, more often than not, they are in a FRIENDLY MOOD, which the bus seems to encourage.
- The bus is a big old Faraday Cage, which effectively blocks all WiFi signals (and most Cell Signals). So, I write this with my computer next to an open window facing my sister’s WiFi Router. Clearly, we will need a WiFi Repeater to bring signal into the bus, where the coffee is. Does anyone know a good IT Guy to help us with this? Mine retired!!!
- Being in a hurry is NOT COMPATIBLE with this lifestyle. We were 2+ hours delayed by the water-is-not-fuel WHO CARES. Retirement Rule #1: If you don’t have to be anywhere at a certain time, you cannot be late.
Next installment: Improvements and repairs we have made to the ride and therefore our overall living situation while on the road.
- Use the “Premier” roadside assistance we have purchased to get towed somewhere a mechanic can examine the issues.
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Our first “Trip”
Consisted of driving the RV about 20 miles to Liz’s Folks’ place in Twin Lakes, Wisconsin. There we have spent a couple weeks “fixing” all sorts of things. Along the way, we have learned some things, as well. First what we have learned:
I have learned that when presented with two options: 1) Replace a part or 2) Replace an entire assembly, ALWAYS choose Door #2 on a 30-year-old vehicle. The likelihood is you will end up (sooner, probably, not later) replacing the assembly anyway. Example: the toilet needed a new valve. No prob. $45. In the process of installing that valve (in a completely inaccessible location…see next point), I discovered that the aged, brittle plastic toilet had failed in an invisible spot. Thus, the new valve sprayed water all around the bathroom. I thought for a moment about telling Liz this was a FEATURE, like those fancy Japanese Toilets that clean and refresh your whole body… but she would NEVER fall for that! Replacement toilet $165 (+ the $45 spent on the valve that I should NOT have repaired).
Another learning opportunity: I have learned (always suspected) that I am far more persistent than skilled. This is especially true around RV systems, and has helped with our retirement budget. Basically, all RV systems are just like home systems EXCEPT they are wedged into small and inaccessible places with many sharp edges. This means that, notwithstanding skinned knuckles and bruises, I can make almost any repair “above the floor” (leaving engine, transmission, brakes, etc. – below the floor — to the professionals). Example: The above toilet repair would have cost approx. $23,467 (considering our mechanic’s labor rate of $118/hr). Instead, it was self-performed for only $165 (replacement toilet), a couple of days squeezing into small places and an occasional BandAid. So far no transfusions required.
We have also learned that the Bluebird is a MAJOR conversation starter. While parked in Twin Lakes, MANY total strangers drove by, honked and “thumbs-up.” A few less than many (but still quite a few) stopped and talked to us at length and were grateful for a tour. I think we will not be lonely travelling in this style.
What we have fixed (and will soon fix):
- We cleaned the carpet and upholstery
- We deployed the leveling jacks and verified this system operates
- We sterilized the holding tank and all the fixtures that are involved in potable water
- We now have 100% working plumbing.
- We opened the awnings and found them to be in perfect condition
- and, we Lived in the Bus for almost a week (albeit showering inside).
Next I tackle the propane system (stove, furnaces, fridge, etc.). There is also a connector for a Gas grill (though we don’t yet own one that will fit in the storage bays). I don’t expect problems, but if you hear a “BOOM” coming from the general direction of Twin Lakes Wisconsin, you will know that we are having a bad day!
I am also going to rework the bedroom a bit to create a king-sized platform out of twin beds. The platform will split and open like a drawbridge netting us more storage. Liz is a little woried about sleeping on such a high-tech feature…especially one designed and built by…ME! What could go wrong?Actually, now that I think about it…it seems to me that the next items to address will be the Blender and Ice maker…which together should make all the rest of the repairs more palatable (Margaritas, anyone?).
We are truly close to being able to travel for real in this bus. All vital systems are or will shortly be functional. Stay tuned for our first “Real” road entry on our travel blog.
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On the Road!!!
June 13, 2015!
We made it all the way to Chicago from S. Louis (about 300 miles altogether) with Liz driving a chase car just behind me. She reports that we did not leave an obvious trail of parts, though maybe we did leave a trail of crumbling grey engine/generator insulating foam. Anyway, we have to remove all that foam, so no worries there!
The Wanderlodge gets a lot of attention everywhere we go. At the truckstop, it took me an extra 15 minutes to fill because people kept coming up to gawk and talk. It’s not a chore…we love meeting and talking to people, and the bus seems to be a people-magnet!!!!
Speaking of “Fill” that tank is BIG (and the mileage not so much). It will take awhile to get over the shock of those bills!
Learning all the systems is going to be challenging and fun! The Mechanic was VERY helpful, but only to a point. I think he got me up to speed on basic operating systems (and I still have to transfer that basic knowledge to Liz). I still feel like he pushed me out into the stream without telling me how to do much more than start the engine and where it is!!!! I try not to explore buttons and lights while driving since the most important thing is to keep it on the road. But there is a lot of exploring to do.
As to driving, it being “BIG.” is surely does not drive like a minivan. But it is also not difficult to drive and in fact I found it quite easy to maneuver backing up etc. That was a very pleasant surprise. It will not go faster than 65mph (except down hill) but who would want to. It is also quite loud inside…which may improve somewhat when we replace the aforementioned insulating foam. My guess is this is another use for the Bose headsets we have for long flights.
As of now, almost everything is working, and the bus is very driveable and usable. There is a short list of things to be fixed “urgently”
- There is a “Headlight Warning” Light and buzzer that sounds if lights are NOT ON when engine is running. It did not do this until after the first rest stop. No prob…. just leave the lights on when driving (probably safer anyway) but this is not referenced in the owner’s manual so I will need to figure out what it is telling me. Maybe just that there is a bad bulb (could we be that lucky?)
- There are several significant air leaks. No prob when engine is running, but very shortly thereafter there is no air for the door step or the generator slide ( or for anything else). Finding and fixing these probably just means listening for “hisssssss” and then finding the source and fixing. The mechanic said we will probably be doing some form of this forever!!! He recommended a small electric air compressor be piped in. An easy and cheap convenience to recover air pressure without firing up the engine!!!
- Speaking of the door step…the actuator leaks air badly (one of the above leaks?) and it is often not powerful enough to retract the step. The mechanic said these can often be disassembled and repaired…perhaps a bad o-ring or something.
- Several gauges seem non functional or intermittent (air pressure, generator water temp, etc.), Several others need recalibrating (DC voltage reads 4v high at all times). Others work magnificently! For example aircraft altimeter and compass are extremely accurate (never mind that both are obsolete having been replaced by free phone apps)
- The LP Gas leak detector/safety valve in the LP Valve Compartment itself leaks! Easy to replace, important to replace (or quite possible the bus goes boom when we fill the LP tank and start using the stove).
Its stuff like that! All stuff I can do (saves $$$). Liz and I are going to spend a couple full days each week working on it…me mostly under and Liz mostly inside I would think!
All the of the above is the long-winded way of describing that we are already enjoying the vehicle. Proof in these pics:
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Bluebird Soon Come!
Looks like we might be driving down to St. Louis to pick up our BB soon. Maybe as soon as the 3-4th of June.
Bus is basically operational. Title has been received in St. Louis. Unfortunately, our main contact is out of town this week. He mailed to the actual owner (his father-in-law, George) and George COULD easily sign title over to us and mail. Which means we COULD come to have it in our hands by the end of this week so we can buy plates. Or, George could sit on the title or just not rush to forward. None of which implies a problem, just logistics and priorities.
Our first trip will be to attempt to get it from St. Louis to Antioch, Il. (Wisconsin Border) where we intend to store it and work on it. That is an AMBITIOUS 5-hour drive!! We are QUITE nervous about it. We will do it in a caravan and we will have a newly-purchased roadside assistance policy at the ready.
All of the above could easily get pushed to the following week (about 8-12 June).. In fact that may prove to be the best scenario as we need to be in MPLS on 5 June…we might just do a three-legged trip. Chicago—Minneapoils—St.Louis—Chicago(Antioch).
Once in Antioch, we intend to park and LEARN about it. Push buttons and wait for noises (good or bad). And possibly replace/repair a few coach-things. For example, skylights/vents are cracked. I have researched this problem…there is a special “High-Velocity-Bluebird-Repair-Tape” for temporary repair to prevent leaks (AKA Duct Tape). Liz wants assurance that this special tape will not become permanent 😉
I am sure the carpet will be replaced pretty soon, as well (some of you may remember this was a particular item of emphasis for Liz…)
We THINK our first “actual” trip might be to Minnesota around the 4th of July.





